HOT

FOR STITCHDOWN

Specifications

Dimensions

156 x 85 x 200 (h) cm

Net weight

Kg 571

Air consumption liters x cycle at 6 bar

87

Power consumption

2700 W

Daily pair production

1100

Alfa 684 IC2HP

Two stations equipped with chilled moulds and heel outside flanging wipers plus two pre-heated stations.

The upgrade of the ALFA 684 HOT/COLD counter moulding machine for thermoplastic and thermomboard counter has been developped considering the most recent request of our customers that is the handy use and containment of work space.
The new series ALFA 684 has small dimensions with a new frame design with more linear and rational surface and a new powerful Hardware-Software that gives the operator the possibility to control all machine fuctions by a single terminal. Infact the operator can introduce any kind of set values of machine cycle, hot and cold mould temperatures and also receive warnings in case of malfunctions.

Main features:

  • Cushion with rapid connection for a quick change of work.
  • Cushion pressed directly on customer last.
  • Formella inclinata verso l’operatore per agevolare l’inserimento della tomaia.
  • Complete adjustment for outer and inner moulds, flanging wipers and pincers gives the possibility to work from baby size to men size included snow board boots.
  • Regulable positioning upper device.
  • The operating cycle is marked by the column moving up to the rubber cushion that closing makes wiper movement.

Available models and optionals
ALFA 684CF2HP: Two stations equipped with chilled moulds and heel outside flanging wipers plus two pre-heated stations with upper pulling grippers.

Specifications

Dimensions

155 x 170 x 210 (h) cm

Size

175 x 180 x 210 (h) cm

Net weight

1400 kg

Compressed air consumption lt/cy at 6 bar

218

Electrical power

4500 W

Daily output pairs

200

Alfa 88 ICHP 

Rotating work station for reactivating and moulding counters.

The “ROTOMOULDER” is a rotating work station for the reactivation, moulding and flanging of shoe counters.
The main advantages of this machine can be listed as follows:

  • Increase in production with reduction in costs.
  • Less fatigue for the operator.
  • Low temperature processing resulting in less danger of damaging upper and lining leathers.
  • Elimination of dead times for reactivating and moulding.

The machine is composed of four rotating stations, each of which is equipped with two work units: one on the right hand side for pre-heating, reactivating and combining the upper and counter and another on the left hand for forming and flanging the upper.
Once the two units have been loaded, the machine rotates automatically to position a new station in front of the operator ready to unload the upper and reload again. This operation eliminates the dead times previously wasted waiting for the pre-heating and combining. In addition, the operator is not required to move backwards and forwards from left to right as with standard type machines, thus reducing fatigue. Since the completion of a whole cycle on each station means that the upper remains on the unit for a longer period of time, work temperatures can be maintened much lower, reducing the danger of damaging upper and lining leather.

Main features:

  • Optical beam or, as alternative, pneumatic reference disk for setting the upper edge position for folding over.
  • Cold moulding cushion moulded to the customer’s last with snap-on coupling for rapid change.
  • Cold mould positioned on mobile last peg, slanted towards the operatorfor perfect upper positioning and centering.
  • Adjustable upper pulling grippers with back and forward movement to ensure perfect upper adhesion to the aluminum mould.
  • Electronic control card with programmable microprocessor.
  • Automatic cycle and rotation start up on each station.
  • Photoelectric safety barrier.

Available models and optionals
88CHP: Without flanging wipers.
88CH: Without flanging wipers and hot reactivating pincers.
88ICHP: Model suitable for Ideal/Stichdown work.
OPT/C: Cushion support plate on cold stations.
OPT/GY: Equipment for GoodYear manufacturing.

Specifications

Dimensions

156 x 85 x 202 (h) cm

Net weight

Kg 665

Compressed air consumption lt/cy at 6 bar

90

Electrical consumption

2700 W

Daily output pairs

1200

Alfa 202

Two stations equipped with chilled moulds and plates for folding over seat edges plus two pre-heated stations with upper pulling grippers.

To our more demanding customers, we offer this new coubter moulding machine Mod. ALFA 202 with two pre-heated stations plus two stations equipped with chilled moulds and plates for folding over seat edges for standard flat lasting, but with possibility to change working upper to IDEAL or GOOD YEAR flanging in very short time. It is needed only to change the flanging wipers that in this machine has a special machanical quick change support and select the specific process on the control panel display.
Mod. ALFA 202 machine keeps standard features of Mod. 684CF2HP that is:

Main features:

  • Control panel for operator to introduce any kind of set values of machine cycle, hot and cold mould temperaturea and also receivewarnings in case of malfunctions.
  • Cold tools moulds always made with the shape of customer last sample.
  • Optical beam.
  • Complete adjustment for outer and inner moulds, flanging wipers and pincers gives the possibility to work from baby size to men size included snow board boots.

The ALFA 202 is a complete machine equipped with all the main accessories that the operator could wish for. The operating cycle is marked by the column moving up to the rubber cushion that closing makes wiper movement.

Available models and optionals
ALFA 202H: Two stations equipped with heated moulds and plates for folding over seat edges.
OPT/GY:Arranged machine for Good Year work.
OPT/FT:Safety photoelectric barrier system.
OPT/HP:Indipendent pre-heated station with upper pulling gruppers.

T7 color touch screen display with programming PLC

The T7 PLC line installed on the machines Brustia-Alfameccanica is, in accordance to INDUSTRY 4.0, an extraordinarily revolutionary concept of automation matching the robustness and reliability of PLC industrial with potential of interconnectivity and interfacing of the operating systems of the PC world.
The use of this tool has allowed to improve the machines electronic and mechanical performances, as well as to provide a more simple and easy handling for the operator of the working parameters.
In fact, the setting, programming and displaying of the various values appears much more immediate than a common display and can be performed remotely, as well as remotely can take place the data exchange from previous to next phases and assistance hardware / software. It is also possible to choose the programming language of the machine, perform a complete self-diagnosis, consult the machine manual, check the daily / periodic and total productivity and many other options!

Here is an example of TOP 7